Rock Crusher Maintenance :

Just as in the rock crushing plant case, the most likely time that rock crusher breaks down is when you will need to get the most out of them. As it is, you never realize how important something is until you do not have it, or when it is most required. In order to skirt high repair costs and production loss, proper periodical maintenance of rock crushers is required. The most logical thing to do in order to maximize the crusher life is to establish and execute a plan that will increase the life of the crusher thereby reducing repair cost and increasing the output. This can be done through laying down a rock crusher maintenance schedule that is adhered to. Following are five steps to help achieve the goal.

1. Know and follow the Rock Crusher Constraints
Every crushing machine has a few reservations and this applies to a rock crusher as well. There are basically three limitations that are particularly important to be kept in mind while operating a crusher i.e. the horsepower, volume, and the crushing force. It is an overload if any one of these limitations is exceeded during operation. The operator needs to take into consideration the type of rock being crushed and environmental conditions as this too may change the rock crusher's limits on the fly. By forcing the crusher to go beyond limits and stressing out different aspects of the machine, the lifespan is decreased and the time that it has between repairs and failure is shortened. All this leads to more repair expenditure, more man-hours, reduced output and in few cases permanent failure of the machine.

2. Familiarize yourself with the Maintenance Needs of your Rock Crusher
As with all the mechanical machines, maintenance is needed and must be followed. Rock Crushers are no different. There are three types of maintenance that one must follow to properly maintain the crusher. They are - Preventive maintenance, Predictive maintenance and Reactive maintenance.

3. Root Cause Analysis
Identify and apply corrective measures to the root cause because of which the rock crusher is facing issues. This can be very cost effective in the long run as it will minimize the reoccurrence of the problem. Root cause analysis not only helps in curbing the current problem but also in forecasting the potential of an incident. Thus corrective measures can be implemented well in advance.
There are many different techniques and tools for conducting root cause analysis like gathering data, checking the operator's skills and knowledge, inspection of the machine and end product, machine placement, forces of nature, maintenance processes etc. Once the root cause is identified, establish the corrective measure plan which will best suit to achieve your goals. The tracking of corrective measures can be documented in the form of dash-boards for the staff.

For More Information About Rock Crusher.