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Category Archive: Mobile Crusher Plants
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SBM Mobile Crusher Plants, Mobile Crusher for sale
Mobile Crusher
Mobile crushers are loaded on their own crawler tracks or towed by truck horse when transported over longer distances to a new location. With tremendous flexibility and compact design, you can take this machine directly to rock crushing plants or demolition sites for powerful, handy recycling of reusable construction materials, concrete debris, sand and gravel with economic efficiency.The track mounted crushing plant is featuring environmentally friendly, higher mobility at the operation site, low costs, heavy-duty diesel engine, toughest proven crusher, proven power distribution system, easy to operate etc.
Mobile crusher Structure Features
1.Conmins diesel engine of high performance makes this track Mobile Crusher cost less oil, produce less noise and have a more reliable performance. Additionally equipped with low temperature preheating start-up device, the engine can ensure the machine easily to start in the condition of minus 25 temperature.
2.Employing the fully rigid boat structure, the chassis features high strength, low contract pressure, and good adaptability to hilly and marsh areas .
3.High pulling forque travel motor with mature techniques offers strong driving force and high reliability. The use of all-walt variable hydraulic technique in the travel system ensures high performance, reiability and utilization of the motor.The main hydraulic devices like pump, valve are imported from Japan.
4.Operating system with imported direct servp technique can be easily and precisely controlled and can make us travel in a infinite variable speed.
5. Crushing and screening equipments feature compact conformation and stable performance.The screen equipment set by a obliquity of 20 degree improves the screening ability a lot.
More crushers
Impact crusher has simple structure, the casing, the rotor and back panels. The main parts of back-breaking work is of a board of high-speed rotating hammer rotor, and from the.
Symons Cone Crusher
Symons cone crusher main structure including the rack, eccentric shaft, a large belt pulley, flywheel, moving jaw, side guard, elbow board, elbow board seat, adjusting screw gap, the reset spring.
PEW Jaw Crusher
PEW series jaw crusher European version of the main frame part of the eccentric shaft rotating part of the working part of the crushing chamber, safety device, discharge port adjusting.
Jaw Crusher
Jaw Crusher is mainly used for a variety of ores and medium-size crushing bulk materials can be not more than 320Mpa crushing strength of materials, sub-coarse and fine broken both.
SBM offers concrete aggregates Processing Equipment
For the production of concrete aggregates of high grade in large quantities, which shall be available with minimum transport expenses.
A new concept in Grinding with the newly developed friction drum SBM
•broken stones (crushed, rock, fine gravel) will be polished, rounded off and prepared for supply to the surrounding concrete industry as aggregates of high grade.
•intensive and tough contamination in gravels will be removed.
•weary rock formations will be broken up and porous stones will be polished.
In a cylindrical drum, an adjustable eccentric rotor is arranged. Drum and rotor are rotated countercurrent. That results in an intensive friction and grinding action of the supplied material in a small area.
The material will be fixed by baffle plates in the drum and by sharp-edged bars on the rotor, so that the friction between the components of the raw materials will be supported and increased. The material will be transported continuously in the drum by unique design of the baffle plates.
During the conveyance through the friction drum SBM sharp-edged stones will be rounded off, contaminants will be broken up and porous stones will be polished. Continuous water supply separates contaminants and fine sand from the high grade materials.
The final product has an identical stability because weaker structures will be destroyed during the grinding process and new cracks are not originated.
High Grade Aggregates
•By the use of the newly developed friction drum SBM, high grade for the construction industry will be produced.
•Commercial advantages result in
•expansion of production program by substitution of gravel in the quarry.
•upgrading of interior gravels to high grade sales products in the gravel pit.
Advantages of Application
The friction drum SBM can easily be integrated into the production process by its compact construction. The connection to screening machines or conveying installations is simple.
By the intensive friction among the materials the consumption of water can be held extremely low. Nevertheless, the grade of cleaning is extremely high.
The energy needed for the rounding off of sharp-edged material is used efficiently in the friction drum SBM. The abrasive action is originated by intensive friction among the feed materials. No energy is needed for the motion of grinding elements.
By the sharp-edged construction of the drum and rotor surface, the material is fixed between the wall baffle plates. That reduces the abrasion and leads to high service life of the lining.
The time required to replace the baffle plates on the drum and the sharp-edged bars of the rotor is minimal.
Tagged Processing Equipment
Crushing plant, crusher Fintec F1107, Fintec F1080 cone crusher
Fintec F1107
The QJ330 utilizes the very latest technology, including finite element techniques to minimize stress levels within the frame itself. Constructed for high mobility and high output, the feed hopper has hydraulically foldable sides for easy transport and quick set up on site. A bypass chute directs undersize through the grizzly to the discharge conveyor ensuring productivity is maximized, but wear minimized.
Features and Values:
•High crushing speed, together with large feed opening, provides impressive rates of production and superb reduction ratios
•Hydraulically adjustable CSS for a variety of applications
•Reverse crushing action to relieve blockages and automatic central lubrication system to increase machine up-time
•Hydraulic legs for increased stability and servicing capabilities
Fintec F1080 cone crusher
The QH330 facilitates the SBM CH430 crusher to meet exacting product quality demands. The CH430 crusher developed by SBM, enables the production of material of excellent shape and high quality on a fully tracked chassis. The CH430 is equipped with a hydroset system which provides both safety and setting adjustment functions, and incorporates a heavy-duty hydraulic cylinder to support the mainshaft and adjust its position.
Features and Values:
•Variable belt speed for controlled and continuous feed
•Hydraulic closed side setting adjustment
•Hydraulic legs for increased stability and servicing capabilities
•Metal detector for feed hopper
•Designed for efficient fuel economy and low operating costs
•Diesel hydraulic power via CAT C-9 Engine – 261 kW / 350 hp which provides hydraulic transmission without clutches.
•Telsmith 38SBS world leading cone.
•Variable speed, high torque for controlled and continuous feed.
•Hydraulic Closed Side Setting adjustment.
•Hardox hopper liners can be fitted as an option for more abrasive applications.
•Full Dust Suppression System.
•Complete machine raises on its hydraulic legs to facilitate cleaning and servicing of tracks.
•Machine is self propelled by remote control or umbilical control hand set.
•Metal detector for feed hopper.
•Optional recirculating screen box for a guaranteed finished top size.
•Optional recirculating conveyor. This can also be deployed at 90 degrees for extra stock pile of different size material.
•Optional bogie system eliminates the need for low loader transport.
•Intelligent control system which allows communication of up to 6 machines operating in a line.
•SKF – Sealed for life Conveyor bearings
•Common applications include: Granite, Slate, Bricks, Limestone, Recycling / Demolition & Asphalt.
Tagged crusher, crushing plant
SBM cone crusher UH640 for sale
The UH640 is a highly flexible, high capacity, secondary cone crusher unit that is able to produce sized finished products thanks to an integral product screen and closed circuit operation. The UH640 is able to deal with many different applications due to alternative cone crusher settings as it mounts the advanced SBM CH660 cone crusher on a purpose built tracked chassis. Furthermore, the UH640 delivers astounding rates of production throughout the quarry, open cast site or “Super Quarry” in an environmentally focused manner.
SBM cone crusher UH640 for sale
The UH640 has proved suitable for:
•Aggregate production
•Surface mining
•Quarried rock
Features and Values:
•The SBM CH660 cone allows a feed size of up to 235mm (9 1/4 inches).
•The cone crusher itself is designed for superb product shape, at high throughout, with the entire crushing system ensuring maximum throughput at all times.
•High return on investment is assured through low cost per ton operation, and long machine life time (10-15years).
•Capable of producing two fractions to “the ground” and one to the return conveyor.
•Efficient, rapid and easy set-up and take down for transportation with no requirement for heavy lifting equipment.
•Full operator training and machine commissioning are integral parts of the machine delivery.
•Cost effectiveness is ensured as the unit is able to operate from electrical mains or from onboard diesel generator.
•Global aftermarket support with standard stock parts to ensure minimum machine downtime.
•The efficiency of the unit is maximised due to SBM’s simplified and standardised wear parts being designed to provide the highest levels of performance.
•Variable speed, high torque for controlled and continuous feed.
•Feed hopper mounted on hydraulically controlled slew ring decreases down tim e after metal detection in in-feed material.
•Hydraulic Closed Side Setting adjustment.
•Hardox hopper liners can be fitted as an option for more abrasive applications.
•Full Dust Suppression System.
•Complete machine raises on its hydraulic legs to facilitate cleaning and servicing of tracks.
•Machine is self propelled by remote control or umbilical control hand set.
•Metal detector for feed hopper.
•Optional recirculating screen box for a guaranteed finished top size.
Mobile sand washing machine, Mobile low power requirement sand and gravel-washing equipment, Barrel Washer
Mobile low power requirement sand and gravel-washing equipment
The Precisionscreen range of mobile low power requirement sand and gravel-washing equipment includes the very efficient SRD180 and the SRD240 Bucket Wheel De-Waterers. These efficient units can be powered directly from the hydraulic power pack fitted to the screening plant they are working alongside or alternatively a diesel/hydraulic or electric/hydraulic power pack.
The Precisionscreen range of Bucket Wheel De-Waterers have been designed with good production in mind and flexibility as no two deposits of sand are identical.
The SRD180 is capable of manufacturing coarse and fine grade sand simultaneously. It is also possible to manufacture a super fine product if desired. The unique submerged back screw available on the SRD180 greatly assists in floating off organic silts etc. and allows for enormous effluent water overflow area and ensures excellent de-watering capacity. The unique polyurethane bucket inserts assist in the low maintenance and efficient de-watering.
Mobile sand washing machine
We can configure this plant to suit every individual need. Some parts like Screenbox, cyclone may not be needed in some circumstance making the machine more cost effective.
The features include:
•2 Deck Screenbox with wash kit
•Dual Bucket Wheel
•Drying Vibrating Screenbox
•41m Linear Weir overflow for collection of fine sand
•Submerged Screw to recover fine sand
•Cyclone feeding back onto drying screen
•On board Catwalks hydraulically folding
•Built on road towable dual axle trailer
•On board diesel/hydraulic powerpack
•Option of Water Pump
Barrel Washer
The Precisionscreen Barrel Washer 1705 is designed for washing and scrubbing gravel and pebble products. A variety of internal lifters and final screens are available to suit the operator’s requirements. Optional rubber lining is also available. Powered directly from the hydraulic power pack fitted to the screening plant it is working alongside or alternatively from the diesel/hydraulic or electric/hydraulic power pack.
Tagged sand washing machine
SBM screening machine for mining and quarrying area
Former name: Extec E-7 Scalper
The SBM QE340 is a heavy duty, tracked, self-propelled, open flow screening and stockpiling system. The QE340 is based on a sturdy, crusher-type chassis and features an adjustable heavy-duty hopper, double-plated apron feeder. The adjustable incline heavy duty screen box with high throw and vibration characteristics, ensures the QE340 is purpose built for arduous duties. Punched plate, heavy-duty mesh, rock fingers or grizzly bars can be fitted to the top deck while heavy duty mesh or fingers can be fitted to the bottom to match specific application and material requirements.
Features and Values:
•Large total scalping area allows for enormous rates of production
•Capable of being fed by large crushers, yet precise enough to produce accurate aggregates, and tough enough to recycle mixed materials
•Heavy duty crusher-type chassis ensures maximum up-time.
•Designed for efficient fuel economy and low operating costs
SBM screening machine for mining and quarrying area
The QE440 has been developed to cater for the serious aggregate producer and to this end boasts 40% more screening area than its predecessor – the market leading QE340.
Importantly, the stockpiling conveyors are both wider and higher to deal with both the increased production capacity and facilitate larger stockpiles. Punched plate, heavy
duty mesh, rock fingers or grizzly bars can be fitted to the top deck while heavy duty mesh or fingers can be fitted to the bottom to match specific application and material requirements.
The QE440 comes complete with a more powerful, yet economical engine to power this truly productive machine, as well as mould breaking features found on the QE340.
Applications include:
•The screening of heavy overburden at a quarry face
•Pre-screening and scalping
•Recycling of construction and landfill waste
•Separation of cohesive aggregates
Features and Values:
•Class leading total scalping area of 5.5 x 1.75m / 5 x 1.75m (18 x 6’ / 16.5 x 6’) allows for enormous rates of production
•Capable of being fed by large crushers, yet precise enough to produce accurate aggregates, and tough enough to recycle mixed materials
•Wide variety of deck options including mesh, tines, punch plate and grizzly
•Heavy duty crusher-type chassis ensures maximum up-time
•Global aftermarket support, with standard stock parts to ensure minimum loss of production
•Machine designed for efficient fuel economy, and low operating costs
This is the piece of equipment that all quarries need. No more constant welding up cracked and bent old rail lines. This is robust and versatile Grid that is designed specifically to take those larger rocks. Unique design ensures a self-cleaning grid, that rarely ever gets rocks hanging up.
While the standard spacing is a nominal 200mm the spacing may be altered in a few hours without the need to rebuild the whole grid. The maximum spacing is approximately 400mm. If you have a smaller primary crusher, this is the unit you need to make your crushing operations go smoothly. Size the rock before it gets caught up in the feed of your crusher and gives you costly down time. Ideal for Cat 966/988 or equivalent loaders. Dead easy to move around the pit.
This plant will pay for itself in no time.
SBM also builds a smaller unit to suit Cat 950 or equivalent loader.
Tagged screening
SBM Track mounted fully mobile jaw crushing plant
The SBM 1180 Premiertrak is a medium to large scale mobile primary Jaw Crusher plant that acheives high outputs in a variety of quarrying, recycling and contract crushing applications.
The crusher features a high swing jaw with a forceful motion that improves feed entry into the crushing chamber to maximise throughput and allow for excellent reduction.
SBM Track mounted fully mobile jaw crushing plant
Track mounted fully mobile jaw crushing plant Options
800mm wide side discharge dirt conveyor, removable for transport, and one way dirt chute.
600mm wide hydraulic folding dirt conveyor.
Feed hopper liner plates in Hardox steel and hopper extensions.
Overband magnetic separator with permanent magnet suspended over the main on plant product conveyor and complete with hydraulic drive.
Radio remote control.
Single idler belt weigher with integrator and speed sensing wheel fitted to the main product conveyor.
75 mm Grizzly bar spacing (Not to be used with the standard dirt conveyor).
90 mm Grizzly bar spacing ( Not to used with the standard dirt conveyor).
Hydraulic driven water pump assembly to provide a pressurised water supply to the dust suppression system.
Electric re-fuelling pump kit.
Camera mounted over crusher mouth with remote screen facility in operators cabin.
Plant mounted hydraulic pick breaker.
Engine fire extinguisher system.
SBM Track mounted fully mobile jaw crushing plant
Track mounted fully mobile jaw crushing plant Features
Pegson “M” series super heavy duty single toggle jaw.
Aggressive stroke with very high swing jaw.
High throughput capacities up to 450tph.
Quick set up time.
Maximum mobility with heavy duty, low ground pressure crawler track.
Low running cost due to direct crusher drive and efficient plant control.
1100×800mm feed opening.
Manual adjustment system with hand operated hydraulic pump.
CSS adjustment from 90 to 150mm.
Hydraulic folding feed hopper with wedge fixing system.
Feed hopper capacity 9.1m³.
1650 mm long stepped cartridge type grizzly with nominal 60 mm aperture tapered from front to back.
A two-way dirt chute is provided to discharge to the product conveyor or the optional dirt conveyor when fitted.
Caterpillar C13 Tier III Acert diesel engine developing 287kW (385hp) @ 1800rpm.
Low fuel consumption due to high efficiency drive system.
1000 mm wide plain troughed product conveyor with a discharge height of 3600mm.
Product conveyor can be hydraulically raised and lowered for transport and maintenance purposes.
A hard wired umbilical control unit for the track motion, feeder stop/start and a stop button for the plant.
Dust suppression sprays fitted as standard.
Operator walkways and access ladder.
Tagged jaw crushing plant
Portable crushing & screening, SBM Design and Build
Portable crushing & screening
Rock Crusher has a long track record in the design and build of customer specific mobile plant.
Aggregate, bark, sand, green waste, coal… Whatever you need to process, Rock Crusher can provide the portable plant system, from feeding to final output.
All portable units are designed to suit specific customer and site requirements and to integrate with existing plant where possible. Most are able to be designed WOF legal (No COF required).
We can incorporate customer specific requirements or equipment and work closely with you to achieve your objectives.
Talk to your local Rock Crusher representative about the possibilities for your site.
Types of Plant
•Primary – Jaw, Impactor and Gyratory
•Secondary – Cone, Impactor, Hammer mill, Granulator
•Tertiary – Hammer king, VSI, Cone
•Screen – Single screen or two screen unit, 1-3 decks. Screen can be integrated with crusher or feeder (wet or dry, cyclone if required)
•Feeder – Up to 17cu/m bin with Vibrating, oscillating, plate or belt feeder options
•Blending systems – Mobile hoppers with weigh scales, belt feeders or load cells
•Mobile Water treatment
•Stacking conveyors
•Concrete Reclaimers
•Wheel wash
•Recycling plant – concrete crushers, green waste shredders
Rock Crusher Features
•Built to last
•Patented proven designs
•Fast set up
•Suit NZ or Australian conditions
•High quality components
•Full back up and service
•High quality paint finish
•Paint to customer specifications
•25 – 500 TPH to suit applications
Optional Features
•Variable crusher options
•Belt scrapers and ploughs
•Wide range of conveyor specifications
•Conveyor covers
•Screen media
•Chute linings
•Drive Systems
•Diesel/Hydraulic
•Diesel/Electric
•Electric
•Electric/Hydraulic
Mounting Options
•Skid to suit transporter
•Tracks
•Axles (road legal)
Control Systems
•Remote
•Automation
•PLC
•Push button
SBM Design and Build
SBM are leading company in crushing, screening and materials handling design.
Design & Build projects extends from the initial concept and design, production of full working drawings, workshop manufacture, site installation to final start-up commissioning with total quality control throughout.
SBM design team has full AutoCAD and Solid works capabilities, Rock also host it own extensive high-tech manufacturing, blasting and painting.
SBM also utilises powerful plant flow analysis software developed for the aggregate and mining industry, this allows the customer to work with Rock to fully optimize crushing, screening and washing equipment.
Tagged Portable crushing plant
Track Mounted Cone Crusher, Track Mounted Cone Crusher Manufacturer
Track Mounted Cone Crusher Introduction
A crusher that bring you the freedom of mobility. The term CRUSHER, refers to the mechanical machinery that is used to decrease the size of large sized material objects into smaller objects. There are various types of crushers used in the industry viz. Track mounted cone crusher, Jaw Crusher, Gyratory crusher, Horizontal shaft impactors etc. Track mounted cone crusher proves to be one of the best crushers as it provides seamless mobility. Track mounted cone crushers also help in improving end product quality and feasibility by reaching places where other crushers are not able.
Track Mounted Cone Crusher need
Use of Track mounted cone crusher is very common in many industrial processes, where huge waste material objects are to be crushed into smaller particles, so that they can be used in further recycling procedures or can be disposed off. It is also used for rock quarrying and demolition purposes. Now it is extremely easy for construction engineers, because a Track mounted cone crusher offers great freedom as it is easily moveable. Earlier, although they used moveable crushers (without track mounted), they still had to use towing vehicles, that further added to the operational expenses.
Rock, is one of the most important natural resources used in construction processes now a days. The two main aggregates that are widely used in construction of huge bridges and highways are crushed rock and sand/gravel. Here, Track mounted cone crusher plays an important role, as these two elements form an important ingredients in asphalt and concrete. There are also other constructions like residential and commercial buildings where these two aggregates are used in asphalt and concrete. So, a Track mounted cone crusher not only makes these aggregates easily available but it also helps in bringing down the construction expenses considerably. In this way recycling of the material is done in the best manner.
Track Mounted Cone Crusher, Track Mounted Cone Crusher Manufacturer
Track Mounted Cone Crusher Manufacturer Introduction
The man who makes it easier for construction engineer. Crusher is the machinery which is generally used in mining, construction and other industries mainly to break down big material particles to smaller or tiny once. There are different kinds of crushers like Track mounted cone crusher, Jaw crusher, Gyratory crusher, Horizontal shaft impactors etc. The main thing that a track mounted cone crusher manufacturer has to keep in mind while manufacturing a track mounted cone crusher is the mobility of the crusher. A manufacturer has to make sure that every specific feature of the machinery is delivering optimum performance, because a lot of things like cost and time are dependant on its performance.
Role of a manufacturer – Track Mounted Cone Crusher Manufacturer
There are a lot of industries like mining, construction etc. where track mounted cone crusher is widely used. Although there are some common requirements of the end users, a track mounted cone crusher manufacturer may also manufacture some customized crushers according to the special needs of users. At the same time, it is of utmost importance for a manufacturer to check all the safety parameters of the machinery before delivering it. The material objects that are crushed to smaller objects are generally used for other processes or are disposed off. Track mounted cone crusher is widely used for quarrying and demolition purpose as well. Now, it really makes operations easier for all the construction engineers, as track mounted cone crushers are able to reach places where other crushers were unable to reach. Earlier they had to use towing vehicles to reach some remote places.
Rock, is very commonly used natural source in the construction of huge structures like bridges and highways. Crushed rocks and gravel/sand are the most common aggregates that are found in asphalt and concrete. So here a track mounted cone crusher plays an important role in reducing the costs and increasing the efficiency of the process.
Tagged cone crusher
India Mining Crusher plant and grinding plant project case
India is an important mining machine market for every mining equipment manufacturer. Also for Shibang crusher machine. In the past few years, Shibang mining equipment helped India to be significant to world mineral markets as a gold producer. Especially in the antimony mining, India possessing the largest deposits of antimony in the former Soviet Union, and having more than 400 explored mineral deposits, containing 70 types of minerals largely brought Shibang crushing machines and grinding mills. Aluminum ore crusher, zinc ore crusher, lead ore crusher, chemicals, fertilizers, and cement mills were the top needing industries in the past few years, and aluminum ore crusher was the leading applying mining crusher.
India Mining Crusher plant and grinding plant project case
In the mining of 2000 in India, the gold mining crusher and mill production was 2,700 kg; gypsum crusher and mill production, 35,000 tons; and antimony ore crusher and mill production, 2,000 tons. Shibang crusher machines and grinding mills in India also participate in producing bismuth, lead, mercury, silver, cement, and fluorspar. No copper, molybdenum, tungsten, or zinc has been produced by Shibang crushers in recent years. Gold mining crushers and grinding mills was widely used in southeast of Gharm, in the Pamir Mountains, in the Yakhsu Valley, in Chkalovsk, and in the Jilau, Taror, and Aprelevka deposits; mercury ore crushers and industrial mills was widely used at the Dzhizhikrutskoye deposit, north of Dushanbe; antimony, at Isfara and Dzhizhikrutskoye. At the same time, other mining crushers are well used in India.
Project From Faida International India
Calcium Carbonate Limestone(marble) crushing unit is the latest project this year for Faida International And Shibang is providing the machines and service for this project.
Calcium Carbonate Limestone (marble) crushing unit includes crushers, ball mills and air classifier powder concentrator and other machines. The final products are stone powder with mesh size 400/37 micron, 800/18 micron, 12 micron and 8 micron. And the capacity is about 2 to 4 tons per hour.
Preliminary work is mainly designing. According to the characters of local stones (limestone/marble) such as humidity and rigidity, Shibang has designed the complete Calcium Carbonate Limestone (marble) crushing production line which satisfy the demand for capacity. Now the complete crushing unit has been transported to there, and is being installed and debugging.
Tagged grinding plant, Mining Crusher