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Tag Archives: mobile crusher plant
what is crusher plant?
a revolutionary new product that combines the flexibility of an excavator with the latest crushing technology, all in the form of one heavy duty attachment.
a lean, mean, brute of a machine specifically designed to simplify crushing, recycling and screening!
crusher plant is a loader, hopper, feeder, crusher, and conveyor, all in one!
crusher plant digs, crushes and stockpiles all in one swoop!
one man one machine does it all! for many projects, crusher plant will eliminate the need for a complex and costly multiple component crushing spread.
how does crusher plant work?
crusher plant replaces the excavator’s bucket. operate the excavator as you normally would using crusher plant as a bucket. once material to be crushed is scooped in, curl the bucket upward and swing the excavator arm to the stockpile area. crusher plant starts by pressing a foot pedal. the provided joystick allows you to regulate the rate of feed. crushed material will discharge out the bottom. it’s that easy!! the dust suppression system comes on automatically when it senses crusher plant is ready to crush. once empty, close feeder, shut off crusher plant and start over.
the built in tramp iron relief system allows un-crushable material to pass freely. in the case of a jam up, simply turn crusher plant upside down until the piece falls out. sounds easy? it is!
when crusher plant is not required, simply remove crusher plant and replace it with a regular bucket attachment or other attachment.
innovative features – awesome capabilities
an excavator operator has full control over crushing plant feed by using its metering system. all crushing is done in a controlled environment using the full power of an excavator to maximize efficiency and product sizing. crusher plant handles chunks and slabs of recycle material, demolition debris, and various types of stone.
for example: within the guideline size limitations, the following material can be processed: concrete, concrete with re-bar, asphalt, brick, cinder block, stone, rubble, demolition debris, bottom ash, coal, slag, and glass.
crusher plant is highly adaptable and versatile, and it can be installed on most excavators. crusher plant comes in various sizes to match your excavator. crushing plant feed opening and recommended feed size rivals that of many portable and mobile crushing plants at a fraction of the price.
crusher plant also works well in combination setups!
for example, it is an unbeatable combination when used in conjunction with a screening plant. other attachments that prepare (crunch) oversize material and finish (screen) material also work well before or after crusher plant to compliment its incredible capabilities.
crusher plant is environmentally friendly!
one diesel, one machine means less fuel consumed and exhausted. recycling material that would otherwise be dumped at a landfill not only makes sense, it is the most cost effective solution. crusher plant also comes standard with its own dust suppression system to reduce dust discharge. guard panels for the excavator are supplied to protect the windows and the operator.
how do the costs of operating crusher plant compare with other crushing systems?
the “less is more” principle applies to crusher plant. less parts = less expense! the design of other crushing systems is complex. these crushing systems require multiple components in order to operate. for instance, a hopper, feeder, auxiliary power, conveyors and more are required. not with crusher plant! the beauty of crusher plant is that, unlike other systems, crusher plant combines these features into one machine, making crusher plant extremely efficient. since crusher plant is an attachment, it does not require a loader to feed material in, and it does not require a conveyor or loader to stock pile. thus, the simplicity of crusher plant makes it significantly less expensive to operate and maintain and its rugged design provides for durability and longevity.
what about maintenance and parts?
ground based. all of the crusher plant can be accessed from the ground. crushing plant design is based on simplicity and accessibility of parts. most portable crushing systems require ladders and cranes to service and access internal parts. therefore, more time is spent trying to service, access and maintain portable crushing systems. crushing plant simplicity of design translates into easier maintenance and less parts. less parts = less potential problems = less cost. most crushers require several hours, even days to replace simple wear parts, not crusher plant! less maintenance time means more run time. also, crusher plant’s modular design allows it to be disassembled in large pieces allowing the moving parts to have greater exposure. modular means it is not cast on one piece, but rather several larger pieces. if the machine is damaged or wears in one area, simple replacement of a component can be done rather than replacing the entire frame. crusher plant utilizes similar material for its wear parts as that of other industry standard crushers. this proven material ensures maximum life with the least expense.
crusher plant produces a beautiful cubical product and is fully adjustable to size material down to inches. for example, crusher plant is capable of crushing concrete slabs down to 11/2″ minus base product and also makes a wonderful decorative stone from brick. the applications and products it produces are numerous.
Indonesia SBM Iron ore mining equipment manufacturer supply complete Iron ore mining crushing grinding machine
indonesia mining iron ore
indonesia mining iron ore begins at ground level. taconite is identified by diamond drilling core samples on a grid hundreds of feet into the earth. taconite rock comprises about 28 percent iron; the rest is sand or silica. these samples are analyzed and categorized so that mining engineers can accurately develop a mine plan.
indonesia iron ore processing plant
iron ore is the important mine ore, and plays an important role in our life. it also is an important iron and steel producers of raw materials, natural minerals (iron ore) after crushing, grinding, magnetic separation, flotation, gradually re-election and other procedures selected iron. in iron ore concentrator, crushing, screening and grinding machine is very important.
indonesia iron ore crushing machine
the indonesia primary crusher is jaw crusher and cone crusher. our jaw crusher can reach the crushing ratio of 4-6 and the shape of final product is even. they are widely applied to crush high hardness, mid hardness and soft rocks and ores such as slag, construction materials, iron ore, etc. the pressure resistance strength is under 200mpa, that is, suitable for iron ore primary crush. it can be used in mining, metallurgical industry, construction, road and railway building, conversancy, chemistry, etc.
indonesia iron ore grinding machine
grinding is a powdering or pulverizing process using the rock mechanical forces of impaction, compression, shearing and attrition. main machines in ore grinding process are ore mill equipment. the most common iron ore grinding mills in mining are ball mill, raymond mill and high pressure suspension mill.
the belt conveyor and vibrating feeder used in iron ore mining process
the crushed material is transferred by belt conveyor to an ore storage building, which holds up to 220,000 tons of taconite. an apron feeder sends the ore to the concentrator building for grinding, separating, and concentrating.
indonesia pellet plant contains a series of balling drums where the iron ore concentrate is formed into soft pellets, in much the same manner that one rolls a snowball, to make a pellet about the size of a marble (between 1/4″and 1/2″). pellets are screened to meet the size specification, with undersized or oversized pellets crushed and returned to the balling drums.
pellet loadout and shipping
the pellets are now ready for shipping by train to customers or to ore docks. they are sent to blast furnaces and steel mills, where they will be turned into finished steel.
the selection of machine is according to customers’ requirements and the nature of the minerals.
according to the various sources of iron as well as certain economic and safety aspects in regards to its extraction is included, we provide you with a suitable iron ore mining equipment. the course we provide information of iron ore processing includes comprehensive information on the beneficiation of iron ore including comminution, sintering, upgrading, and pelletizing aspects. indonesia various types of furnaces utilised for the production of iron are considered, and the pyrometallurgy of smelting in a blast furnace is discussed in detail.
the course includes sound technical information regarding iron geological occurrence, mineralogy and mining techniques as well as factors to be considered in blending of ores from a processing perspective. comminution and beneficiation of ore are discussed at length. detailed discourse on commonly utilised pyrometallurgical extraction process for iron manufacture are included.
indonesia sbm ore mining equipment manufacturer supply complete iron ore mining crushing grinding machine.
sbm ygd series mobile cone crusher plant
sbm ygd series mobile cone crusher plant is equipped with cone crushers with models of cs or hpc and much other equipment. there are now three types of mobile cone crushers, which are ygd8ys75l, ygd10yp16l and ygd10yp22l. for hard materials crushing and also in multi-stage crushing, you can choose our ygd series mobile cone crusher plant.
sbm ygd series mobile cone crusher plant is ideal for:
best choice in portable applications with requirements for efficient secondary, tertiary and fine crushing with high productivity and good reduction ratio
cone crushers, feeders, conveyors and electric parts are all manufactured by adopting state-of-the-art technologies
combine high mobility with high productivity and great flexibility.
it has become much more popular to choose complete portable or mobile crushing plant in large mining crushing projects. there are different capacities to different portable or mobile crushing plant. here are several plants with capacity between 350tph and 1000tph.
the main difference between complete portable crushing plant and complete mobile crusher station is whether it’s wheel type or crawler type. generally we will make it according to customers’ exact situation.